Silica fibre facility

About the Silica fibre facility

Part of the Zepler Cleanrooms

We specialise in the manufacture and research of doped and structured fibres. Our equipment includes fibre towers and modified chemical vapor deposition (MCVD) lathes. We also house a range of preform and fibre characterisation tools.  

We produce industry-standard passive and active preforms and fibres. We also manufacture specialist fibres with complex structures, for example hollow core fibres. This enables research into high-power fibre lasers and advanced telecommunications and sensing devices.

 Complete post-processing and characterisation of silica fibre includes:

  • preform and fibre index profilers
  • fibre proof-testing 
  • high-resolution optical time domain reflectometry (OTDR)

Highlights

  • we produce a range of fibre types including ribbon, spun, bundle and microstructured. We also produce fibres with dimensions in the 50 to 1500 micrometre (μm) range  
  • features of our drawing tower include both conventional thermal and ultra-violet (UV) cured polymers, as well as novel high temperature UV cured polymers and novel dynamic preform spinning  
  • we use well-established outside vapor deposition (OVD) technology to explore high-volume fabrication of rare-earth doped glasses
  • we use MCVD in-situ solution doping and vapour phase techniques. This allows us to create next generation rare-earth doped fibres for high power lasers
  • low loss hollow core fibre fabrication. Against conventional technology, we see lower losses at telecommunications wavelengths. We achieve similar in the UV, visible and mid-infrared
  • 10 kilometre continuous draw of low-loss, uniform lengths of hollow core fibre 

Technical specification

Equipment 

The facility occupies over 160m2 of ISO 7 (class 10,000) cleanroom space and includes:

  • 2 custom MCVD lathes including a chelate delivery system for passive and active preform fabrication 
  • glass working lathe for glass joins and processing  
  • an ISO 5 (Class 100) preparation area for microstructured preform fabrication
  • dedicated chemical preparation areas for glass etching
  • OVD system  
  • support for a wide variety of dopants with both gas phase deposition and advanced solution doping techniques for active fibre fabrication
  • comprehensive glass or preform post-processing facilities including ultra-sonic drilling or milling
  • 10 metre (m) state-of-the-art, dual-sided fibre draw tower, one side of which is dedicated to and tailored for hollow core fibre production
  • fibre proof test capability
  • full preform and fibre analysis capability including index profiling, tomography, stress measurement, OTDR and rare earth spectroscopy
  • optical measurement facilities for complete fibre performance evaluation as well as laser/amplifier and/or device level characterization in both active and passive fibres 
  • extrusion capability for soft glass microstructure fibres 
  • 4m compound (soft) glass drawing tower, tailored for making non-silica based solid and hollow core fibres, is also available in the novel glass facility  

We also offer a range of fabrication, characterisation, design, and simulation services.  

Contact us

Contact us

For more information or to book the facilities, get in touch: